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Hifoune electric fork quality report

  • 2024-07-05

In today's rapidly developing logistics and manufacturing industries, forklifts are core handling tools, and their safety and reliability are particularly important. Safety has always been a pain point in the forklift industry, and traditional vehicles generally have poor safety devices and low intelligence. In the context of HIFOUNE's comprehensive promotion of digitalization, low carbonization, and globalization, HIFOUNE electric forklifts came into being. Safety protection has always been the top priority of HIFOUNE electric forklift research and development. From the beginning, HIFOUNE electric forklifts have developed a series of solutions around the pain points of the industry, in hardware, software, testing and other aspects, all-round implementation of safety in every detail.


1. Hardware safety
① High-voltage lithium battery, high safety: The battery position design of HIFOUNE electric forklifts does not adopt the traditional forklift below or behind, but places the battery pack in the middle of the forklift, so that it can protect the battery when it is hit. The protection level of the high-voltage battery pack is IP67, while ordinary lithium batteries use organic carbonate electrolytes, so the electrolyte of high-voltage lithium batteries is more stable, has higher chemical stability and better temperature resistance, can work in a wider temperature range, and is safer than low-voltage lithium batteries.

② Super large frame, enhanced design: The super large frame has a wider field of view (the largest internal opening of the same level products in the industry), and the driving space is more abundant; the enhanced design makes the high stacking of goods smoother and more accurate. ③ Core structure, stronger and more stable: strong cylinder, forged cylinder head; JJ-shaped groove, more stable lifting; double-row ball rollers, longer service life of the frame; double-linked pipelines, neater, more stable, reduce wear and reduce the risk of derailment; shelf: steel is thickened and widened (50×12 strip steel), more stable.


2. Software safety
① Intelligent braking system: Use visual AI technology to intelligently perceive the distance of pedestrians, and realize voice alarms in dangerous areas and alarm areas. Active deceleration and braking are achieved through self-developed VCU programs to improve driving safety.
② Software escort power system: automotive-grade power cells (iron phosphate) and electrical components, the battery management system can detect faults in real time, report to the instrument and cloud intelligent platform for safety protection.
③ 360 full-vehicle imaging: vehicle visual auxiliary safety, fisheye camera image splicing, industry-leading recognition response speed, rapid recognition of people, and millisecond-level warning.

④ Driver identity recognition and driving status monitoring: high-precision face recognition system to ensure that drivers are certified; intelligent driver dynamic perception system to ensure driving status.


3. Test safety

① Scientific simulation of the gantry, safe escort: simulation test to ensure the strength of every detail and find the maximum stress position.

② Repeated strength test, reliable quality: 300,000 bench tests (far exceeding industry test standards), design life exceeds 20,000 hours.

③ Authoritative test certification: The drive axle and steering axle are authoritatively tested and certified by China Automotive Research Institute, 300,000 times of 6 times rated load test, to protect the drive and escort the load.

④ Automotive-level acceptance standards: battery vibration and protection are tested and passed according to automotive-level requirements.


4. Active safety
HIFOUNE electric forklifts are equipped with hydraulic system explosion-proof buffer, overload protection, OPS seat sensing, ramp descent, charging protection, undervoltage protection, low battery protection... and other active safety protection devices to fully protect the driver's safety and production safety! In addition, HIFOUNE electric forklifts have also made great efforts in ergonomic design. The ergonomic operating interface and comfortable driving seat allow the operator to feel relaxed after long hours of work, avoiding safety hazards caused by fatigue driving. Therefore, HIFOUNE electric forklifts not only perform well in various extreme working conditions with excellent performance, but also provide users with comprehensive protection in terms of safety. HIFOUNE electric forklifts are bringing a full sense of security to customers in more industries with their excellent performance and extremely high safety standards. Safe handling starts with HIFOUNE!

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